Services

Bespoke Plastic Products

Sabre Plastics Tooling Ltd designs and manufactures custom plastic parts to your exact specification. From filters and enclosures to gears, fasteners and medical components, one enquiry covers design, injection mould tooling and production.

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Bespoke Products

Custom Plastic Parts Designed and Manufactured by Sabre

Choose a product type below to find out more. Every part is designed around your application, with material advice for performance, durability and chemical resistance, and produced with in-house tooling, moulding, welding and assembly.

Custom Plastic Filters

Bespoke plastic filters designed and manufactured to your part size, filter media and operating environment.

Custom Plastic Enclosures

Custom-designed plastic enclosures built around your electronics, with in-house ultrasonic welding for a sealed finish.

Custom Plastic Clips & Brackets

Precision-engineered plastic clips and brackets for fastening, support, cable management and bespoke mounting.

Custom Plastic Housings for Pumps

Bespoke plastic pump housings engineered around your pump’s dimensions, operating pressures and environment.

Custom Plastic Gears & Drive Components

Precision plastic spur gears, worm gears, pulleys, sprockets and custom drive elements.

Custom Plastic Connectors & Couplings

Bespoke plastic connectors and couplings for fluid, air and mechanical connections, from push-fit to multi-part assemblies.

Custom Plastic Sports Components

Durable, high-performance plastic components for sports and fitness equipment, from golf tees to wearable housings.

Custom Plastic Packaging

Custom moulded plastic packaging: chemical-resistant containers, bottles, protective housings and reusable boxes.

Custom Plastic Dispensers

Bespoke plastic dispensers, from simple hand-operated units to precision-controlled dispensing mechanisms.

Custom Plastic Medical Devices

Bespoke medical-grade plastic components: device housings, diagnostic parts, sensor casings and fluid-handling parts.

Custom Plastic Fasteners

Bespoke plastic screws, nuts, rivets, clips and push-fit fasteners designed to your size and strength requirements.

Custom Plastic Manifold Blocks & Fluid Routing Components

Custom plastic manifold blocks and fluid-routing components for pumps, filtration, chemical handling and lab equipment.

Custom Plastic Handles & Grips

Custom plastic handles and grips for tools, appliances, sports equipment and medical devices.

Custom Plastic Hinges & Latching Mechanisms

Bespoke plastic hinges and latching mechanisms for enclosures, access panels, boxes and equipment housings.

Custom Plastic Knobs, Dials & Adjustment Components

Custom plastic knobs, dials and adjustment components for industrial machinery, fitness equipment and consumer products.

From Concept to Finished Part

Bespoke plastic parts start with a conversation. Send us a drawing, CAD file, sample or sketch together with the quantities you have in mind and our design team will review it for manufacturability, recommend a suitable material and quote for tooling and production.

We then design and manufacture the injection mould tool in our Letchworth toolroom, sample and approve first-off parts with you, and move into production. Ultrasonic welding, assembly and laser marking can all be completed at Sabre so you receive a finished product.

Design – product and mould tool design, DFM review and material selection
Tooling – prototype and production injection mould tools made in-house
Production – moulding, ultrasonic welding, assembly and inspection

Get a Bespoke Parts Quote

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Why Choose Sabre

Reliable & Flexible

With a refreshing approach to customer service, we appreciate the need for flexibility and reliability within the industry.

Over 25 Years Industry Experience

Established in 1995, Sabre have been providing professional and reliable services to the plastic moulding, ultrasonic welding, sub contract machining and tooling sectors.

We deliver on our promises

Clients return again and again because we deliver projects on time, within budget, they benefit from our flexible approach and efficient customer service.

Tailored Costings

Tailored costs to suit your needs, whatever your requirements, we will do our very best to accommodate them, let’s talk.

Our clients

some of the companies we work with

Ready to get started?

Our expert team will help deliver your next project on time, within budget and to the exacting standards you would expect.

darren skeels

Outstanding company. We have used Sabre for a number of projects along with assisting with capacity. Robin, Jamie, and Charlie are professional, helpful and knowledgeable about their craft. Would recommend them to anybody.

Paris isaacs

Really quick turnaround for ultrasonic tooling. I was quoted 6–8 weeks by a few other companies, but Sabre Plastics Tooling managed to deliver it in just two weeks. Since then, they have advised us throughout a new project with the whole process, from selecting the right material for moulding, to manufacturing the mould tool and supplying the ultrasonic equipment. A hidden gem of a company for all things plastic!

Rad Sharma

I've worked with Sabre on ultrasonic welding and found Jamie to be super friendly and reliable. They're quick to respond and go above and beyond on helping out. Highly recommend their services!

ryan harper

I have used Sabre for multiple high pressure projects now for unusual and bespoke ultrasonic and heat stake welding applications. I found the entire team to be extremely knowledgeable, helpful, reactive and found that they are willing and able to help and also develop solutions where applicable. Customer service 5stars, and response time when faults have occured to be exceptional. I have no hesitation to recommend Sabre to anyone who requires Ultrasonic welding support.

Danny Murphy

Sabre are my go-to for Ultrasonics tooling, always fabricating tools to the required spec and carrying out welding trials for us prior to shipping tools back. They offer advice and suggestions for changes to Plastic designs to best suit the Ultrasonic process and always do their best to suit our current capabilities and machine setups and budget! If there ever is a problem they address it quickly with no argument! Working with these guys is always a pleasure!

Simon Youds

Good quick efficient service great communication would definitely use again

Adrian Brown

For many years, we have had the pleasure of collaborating with the exceptional team at Sabre, consisting of Robin, Jamie, and Charlie. Their unwavering professionalism and meticulous attention to detail have consistently given us peace of mind, particularly when quality and timely delivery were paramount. Throughout our projects, we have always felt reassured that any work entrusted to Sabre would be executed to the highest standard and within the agreed-upon timeframes. Their commitment to quality is evident in every aspect of their work, from meticulous planning to flawless execution. Furthermore, the communication during projects is exemplary. Any inquiries or concerns are promptly addressed and resolved, ensuring that all parties are on the same page. This open and transparent approach has fostered a strong sense of trust and collaboration. We are delighted to recommend Sabre without hesitation. Their dedication to quality, attention to detail, and exceptional customer service make them an invaluable partner. We eagerly anticipate many more years of mutually beneficial collaboration with this outstanding team.

Jamie Curtis

Very good lead times for ultrasonic welding tooling. Great customer service from Jamie and Robin, with continued after-sale support.

Karl Thompson

Sent away ultrasonic heads for refurbishment and have had excellent service